Thursday, January 16, 2014

Behind the Scenes-Design

Once we have a purpose and an idea we are able to move on the design phase. This is probably the most time consuming step. We get measurements, type of wood, style, sketch up design, (or hand drawn draft) set of plans, materials list, and an estimated cost.

Before we can create a design we have to take specific measurements of the area the piece is going to be. This way we can have the dimensions to draft and design the piece. Since what we do is completely custom, we spend a lot of time with the clients to get their idea onto paper, and to make sure it is perfect for them.

We start out with a pencil and paper drawing, it isn't always pretty, but it gets the main idea on paper. We then take that sketch and use Sketch Up (you can use any Computer Aid Design Software) to design the piece.

You can download a free version of Sketchup off the internet. I will touch on basics in this post because there is so much for Sketchup I can dedicate a post just to it!

To start, open Sketchup. The page will look like this.




As you can see there is an x, y, and z axis. This will allow you to create a 3D object.Your basic tools are a pencil, rectangles, circles, arc, push pull, tape measure and color. To make an object draw a line or a shape on the axis you want. You can make the basic shape, then go down into the dimensions box and type in the dimensions you want it to be. Keep doing that until you have your finished design. Here is an example of how a Sketch Up model will look.
 



Next step is making a set of plans. These will provide you with a cut list of pieces you will need. These are the instructions to put your pieces together. To make it easier for yourself, be sure to be as detailed as you can. Down to where each screw is going to go. This will save you any confusion down the line. 

Now that you have a cut list and a set of plans it is time to make a materials list. First you need to pick what materials are going to be used. For instance, the bookcase above can be made out Maple hardwood plywood, and Maple stock.Then you have to decide what finishing products you need and any hardware if needed.

Once you have everything decided, you create a materials list.You have a sketch or model that provides you with measurements for your wood. With those measurements you can figure out out much material is needed, for instance for the trim pieces for the bookcase, you might need 1 1x1x6 and a 1x4x8 piece of Maple, one 4' by 8' piece of Maple plywood. 

Example of Lists:

Tools Needed:

Ear and Eye Protection
Table saw
Kreg Jig
Drill
Clamps
Orbital Sander
Foam Brushes
Rags


Materials List:

1 Sheet 4’x8’ Maple ¾” plywood
1 1x1x6’ Maple
1 1x4x6’ Maple (Will need to be ripped down to 3 ¼”)
Pocket Hole Screws
Wood Glue
Stain
Polyurethane 



Cut List:
 
2- 12”x 48” plywood-sides of shelves
5- 36” x 12” shelves and top and bottom
1-1x1x39” front trim top
2-1x1x12” side trim top
1-1x3 ¼” x39”  bottom trim front
2 1x3 1/4x 12” side trim bottom 

Below is an EXAMPLE of a diagram on how to cut the plywood, note nothing is to scale in this picture.
 

I will have an example  of our plans in the Building Post since we are in the process of creating some for the project.

Now that you have a design, plans, and a materials list its time to round up the things you need and start building!

In the next post I will explain how we go about building a project!

Enjoy!

Kirstie






Wednesday, January 15, 2014

Back on Track

WOW!! I just realized it has been around 2 weeks since I have posted. I just wanted to apologize. I have been having technical difficulties with my internet not staying connected for more than minutes at a time. I now have a new modem for our internet so I am good to go again! Today I will post the Design part of Behind the Scenes. We also have a new project for the week that we will have a tutorial on! Thank you all for your patience!

Enjoy

Kirstie